Our solutions

BENTELER develops solutions that make the difference. Often they are invisible in everyday life - and yet always indispensable. Please learn here where our products and services are used.
 

New forming line for airbag tubes

New forming line for airbag tubes

How do we increase passenger protection in cars? By our ready-to-use airbag tubes. Thanks to a new forming line, we can now supply the airbag generator sleeves directly to our customers' production facilities. At the same time, they guarantee maximum safety and quality through an integrated 100% component testing.

B pillar patching

New technologies for welding B-pillars

At BENTELER Automotive in Burgos, Spain, innovative technologies are helping optimize production. Vision systems ensure precise component positioning prior to welding operations. And servo-electric clamps improve spot welding time by 40%. It all means greater efficiency and higher quality for our customers.

our competence in injector assembly

Our competence in injector assembly

Highly automated, monitored by vision systems, precise: BENTELER’s clean-room injector assembly saves automobile manufacturers time and costs. Because we relieve them of many work and test steps. That’s how comprehensive vehicle know-how works at BENTELER.

Factory employee with exoskeleton lifting steel

Working with moon gravity

In our automotive plants, we are testing two exoskeletons since 2018. What this is? An exoskeleton is a support structure that assists our factory employees in lifting activities. For the wearer this creates the impression of a lower gravity – as if they lift less weight. According to our employees, that resembles to the conditions on the moon. This is how we sustain the health of our colleagues.
 

car key with leaf as key pendant

We make cars lighter

Solutions from BENTELER Steel/Tube offer significant weight savings in components for our customers. For example, chassis springs of solid material can be replaced with tube springs which are up to 35 percent lighter. Also, tubes with variable internal diameters can bring further component weight savings of 15 percent. Result: Reduced environmental impact.
 

BENTELER Electric Drive System 2.0

Asking tomorrow´s questions today – that´s a good strategy. Even better is to get the answers now. One of our answers to the megatrend of e-mobility is the new BENTELER Electric Drive System 2.0. It is a series-ready platform solution for battery electric vehicles which saves our customers several years of development time and supports the growth of their business.

picture of a windpark with blue sky

The BENTELER Automotive plant at Kleinenberg, Germany, draws electricity from the local windpark Asseln in Lichtenau. As a result, the plant has improved its C02 balance and is using less resources. In addition, thanks to extensive modification work, this plant will ultimately be able to draw 50 percent of its electricity from wind power. That is equivalent to the amount of electricity needed to supply 2,000 households for one year.

Experiencing Industry 4.0: This is a vital part of our apprenticeships. For this purpose, our instructors and apprentices have developed and built an Industry 4.0 training factory together and have recorded a video explaining the concept. This allows our apprentices to remain firmly on the leading edge of technology.

picture of a red combine harvester

Did you know? BENTELER is market leader in Europe for seamless tubes for hydraulic systems. Almost half of all hydraulic lines in cranes, diggers, combine harvesters and trucks is “made by BENTELER”. HPL 500 is our new, high-performance tube for hydraulic systems. Made from extremely durable material, this product reliably withstands very high pressures.

A group of BENTELER employees in front of the training center

Over 70 candidates have so far completed our training program for disadvantaged young people in Brazil. With a special training program we are supporting young people who have limited school education. This multi-year program gives them a chance to make a successful start in the world of work.

Glass for windscreens, for high-tech architecture or for the shower in your bathroom – our systems process glass panes for all kinds of applications. From small formats to room size. As a solutions-provider in glass processing, BENTELER has implemented over 3,000 exciting projects for customers in 55 countries. Always tuned precisely to individual needs.

Click here to explore further solutions that make the difference.